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Introducing

At Custom Engineered Wheels, we are “Committed to Enhancing People’s Mobility Needs Everywhere”. To accomplish this Vision, for nearly 50 years we have created the most compelling mobility solutions through innovation and technology…all built on a customer first attitude.

We are thrilled to announce yet another breakthrough with the launch of our next generation wheel, DFlex™, to the Outdoor Power Equipment marketplace to provide solutions for Zero Turn Mowers and Outdoor Equipment Power Caster Applications. 

With over 50 years of experience in custom engineered wheels, DFlex™ wheels provide reliable and innovative wheel solutions tailored to your specific needs. Whether you’re dealing with harsh environments, debris-laden terrain, or demanding workloads, these wheels offer a superior alternative to traditional pneumatic tires, allowing you to focus on getting the job done without worrying about frequent maintenance.

DFlex™ wheels stand out from the competition with their combination of advanced technology, sustainability, and flat-free performance. Unlike traditional pneumatic tires that are prone to flats, DFlex™ wheels offer a maintenance-free, durable solution designed to last. Our proprietary blends and annular geometry concave design ensure that your equipment operates smoothly, with reduced vibration and noise, while also offering superior traction and stability.

Produced in the United States, DFlex™ is an eco-friendly, fully recyclable wheel that provides the flat-free reliability and enhanced user experience that is second to none in the market!  Ready to upgrade to DFlex™ wheels today? Our team is here to help you find the perfect wheel solution for your specific application.

A Design Solution to Deflect Energy Away from the Axle

Our highly engineered annular concave design redirects energy away from the axle, preventing excess stress and prolonging the life of the equipment.  DFlex™ provides a flat-free solution that delivers superior performance, durability, and comfort.  In contrast to traditional wheels, particularly pneumatic ones that can fail or degrade over time, these wheels are built utilizing proprietary materials, including recycled content, that results in unmatched vibration dampening.

The reduced vibration leads to less noise, an increase in the life of the unit, improved traction, and less damage to the vehicle mower. The improved ergonomics reduce the wear on both the wheel and the vehicle, while enhancing the ride stability (improved ride quality). This cutting-edge technology allows for low maintenance and no down time in a superior wheel. 

Benefits

Flat-Free Protection: DFlex™ wheels eliminate the risk of flat tires, ensuring continuous operation and no costly downtime for repairs or replacements. This flat-free feature is especially useful in industries where equipment is subjected to rough terrain or debris-filled environments.
Reduced Vibration: The vibration-reducing properties of DFlex™ wheels not only improve ride quality but also reduce the noise generated by the equipment, contributing to a more comfortable and safer environment for operators. Less vibration also means less wear and tear on the vehicle or equipment, leading to longer lifespans and fewer maintenance requirements.
Improved Traction: With a carefully engineered surface, DFlex™ wheels provide excellent traction on a wide range of surfaces, including construction sites, snow, mud, and debris-laden areas. This superior traction allows for better control, enhancing safety and efficiency in day-to-day operations.
Low Maintenance: DFlex™ wheels are designed to be maintenance-free. Their durable materials and flat-free design eliminate the need for constant monitoring, air refills, or frequent tire replacements. This low-maintenance solution leads to cost savings over time and increased productivity.
Eco-Friendly: Sustainability is at the core of DFlex™ technology. Made from recycled tire rubber and other sustainable materials, DFlex™ wheels not only perform well but also contribute to environmental preservation. Unlike traditional tires that contribute to landfill waste, DFlex™ wheels are recyclable and built with eco-friendly practices in mind.
Extended Life: The unique design of DFlex™ wheels reduces bounce and vibration, which in turn increases the lifespan of both the wheels and the equipment they’re used with. This longevity makes DFlex™ wheels a cost-effective investment for businesses looking to reduce operational costs.

Applications

DFlex™ flat-free wheels are the perfect solution for a wide range of industries and applications. Their superior design, performance, and durability make them ideal for environments where traditional tires may struggle. Below are some of the industries and applications where DFlex™ wheels excel:

Lawn and Garden (Outdoor Power Equipment): DFlex™ wheels provide improved traction, ride stability and longevity to tackle the most challenging environments.
Construction & Farm Equipment: DFlex™ wheels offer the ruggedness needed to handle the demanding conditions found in construction and farming environments, providing reliable performance without the risk of flat tires.
Recreation & Camping: Perfect for recreational vehicles, trailers, and camping gear, DFlex™ wheels ensure smooth operation over rough or uneven terrain.
Emergency Services & Disaster Response: In situations where reliability is critical, DFlex™ wheels provide flat-free assurance, keeping emergency vehicles operational even in debris-filled environments.
Military Operations & Public Safety: DFlex™ wheels durability and reduced vibration make them ideal for military vehicles and public safety equipment, providing superior control and reduced maintenance in challenging situations.
Landscaping & Park Maintenance: DFlex™ wheels are perfect for lawn and garden equipment, offering excellent traction on soft or uneven surfaces while reducing downtime caused by flats.

With over 50 years of injection molding experience, our experts can find the perfect solution for your project. We look forward to the challenge of designing and producing your custom polyurethane foam product. We will provide you with a cost effective, high quality, polyurethane solutions. Let’s build something amazing together!