- Custom Engineered Wheels: A Venting Insights Approach to Mold Efficiency
February 10, 2024
By Fsiver
In "Back to Basics on Mold Venting (Part 1)," the complexity of mold venting and its crucial role in both part quality and mold longevity are underscored. As emphasized, understanding the dynamics inside the mold is fundamental to making informed decisions about vent placement, size, and depth. The article explains that while vents must release
Read MoreTags: Mold Venting, injection molding - Custom Engineered Wheels: Optimizing Injection Molding Processes with Hot Runners
April 15, 2024
By Fsiver
In the article "Hot Runners: A View from the Bottom Up" from Plastics Technology Online, an industry veteran shares insights gained over years of hands-on experience in the realm of hot runners. With a career spanning back to 1988, the author offers a unique perspective, having worked extensively on maintaining and troubleshooting hot runners across
Read MoreTags: injection molding - Custom Engineered Wheels: Hot Runner Optimization Strategies
February 12, 2024
By Fsiver
In the article "Hot Runners: How to Maintain Heaters, Thermocouples, and Controls," the evolution of hot runner systems is explored, emphasizing advancements in design and maintenance practices. Notably, the shift towards threading hot drops to the manifold has mitigated common maintenance challenges associated with stack height and seal rings. Despite initial concerns about the complexity
Read MoreTags: Hot Runner, injection molding - Custom Engineered Wheels: Zero Trimming, Zero Defects Approach to Injection Molding
December 18, 2023
By Fsiver
As highlighted by Plastics Today in the article "The Troubleshooter: Preventing Flash in Injection Molded Parts," the landscape of plastic injection processing has transformed from an art to a science over the last 30 years. Esteemed pioneers like John Bozzelli, Don Paulson, and RJG have equipped processors with tools to validate plastics processing and provided
Read MoreTags: injection molding - Custom Engineered Wheels: Precision in Every Press – Tonnage Calculation Insights
January 24, 2024
By Fsiver
In the intricate realm of injection molding, where precision is paramount, we delve into the fundamental concept of tonnage and its role in the molding process. At its core, injection molding involves the strategic injection of molten plastic into a closed mold, with tonnage serving as the force that keeps the mold halves intact during
Read MoreTags: injection molding - Custom Engineered Wheels: Precision Maintenance for Optimal Production Approach to Injection Molding
December 25, 2023
By Fsiver
In the pursuit of a successful plastic injection production system, effective machine maintenance stands as a cornerstone. Unplanned maintenance-induced downtime can lead to substantial scheduling, production, and logistical challenges, amplifying the cost of part production and impacting profit margins. As detailed in the article "The Troubleshooter: How to Prevent Common Failure Modes in Injection Molding"
Read MoreTags: injection molding - Custom Engineered Wheels: Revolutionizing Manufacturing – A Perspective on Injection Molding and Moldmaking Automation
December 27, 2023
By Fsiver
In the evolving landscape of manufacturing, the role of automation in injection molding and moldmaking is becoming increasingly indispensable. Recognizing the urgency, especially in the face of a growing skilled labor shortage, to apply robotics to tasks crucial for the industry's survival but challenging to fill with human labor. Highlighted in the source content "Injection
Read MoreTags: injection molding - Custom Engineered Wheels: Mastering Efficiency in Injection Molding Design
December 20, 2023
By Fsiver
In the pursuit of enhanced efficiency and cost-effectiveness, the significance of moldability during the design process cannot be overstated. As highlighted in the article "Five Considerations for Injection Molding Design" by Protolabs, here are five pivotal design-related tips emphasized to ensure molded parts meet ideal specifications. Ensuring uniform wall thickness in part geometry is a
Read MoreTags: injection molding - Custom Engineered Wheels: Innovative Solutions for Injection Molding
November 20, 2023
By Fsiver
As detailed in the article "Rapid Injection Molding: 5 Things Engineers Need to Know" on Engineering.com, the evolution of plastic injection processing has transformed it from an art to a scientific process. Pioneers like John Bozzelli, Don Paulson, and RJG have provided processors with tools to validate plastics processing and employ historical data to identify
Read MoreTags: injection molding - Custom Engineered Wheels: Achieving Process Stability in Injection Molding
November 15, 2023
By Fsiver
In the article "The Troubleshooter: Key Steps for a Stable Injection Molding Process," published on Plastics Today, Custom Engineered Wheels delves into the critical aspects of achieving process stability in the realm of plastic injection systems. Acknowledging that the success or failure of an injection system is contingent on the efficacy of its processes, the
Read MoreTags: injection molding - Custom Engineered Wheels: Troubleshooting Plastic Injection Molding Insights
November 13, 2023
By Fsiver
In the comprehensive source titled "The Basics of Plastic Injection Molding Troubleshooting," published on Plastics Today, the intricacies of plastics processing are unveiled. Achieving the efficient production of quality parts requires a finely tuned system that minimizes waste and maintains high productivity. Well-established companies can initiate their presses swiftly, generating minimal scrap—typically no more than
Read MoreTags: injection molding - Custom Engineered Wheels: Innovating Plastic Part Fabrication with Injection Molding
September 11, 2023
By Fsiver
As described in the article "Plastic Injection Molding" by IQS Directory, plastic injection molding, also known as injection molding, is a cornerstone of modern manufacturing. The power of injection molding in the mass production of plastic parts, driving innovation and efficiency. Chapter 1 of the source content defines plastic injection molding as a process where
Read MoreTags: injection molding - Quick-Change Shot Sizes for Injection Molding
April 5, 2023
By Fsiver
Installed on a 110-ton MD-S8000 all-electric injection molding machine, the Shot Maker will allow Niigata to change the shot sizes its running at the show from 2.75 to 4.37 to 6.53 oz. Niigata will be demonstrating the Shot Maker by molding a foldable phone holder from a family tool. The 6-cavity tool makes three different
Read MoreTags: injection molding - What are The Types of Injection Molding Machines?
March 6, 2023
By Fsiver
Do you know how the plastic products are made in our daily living? Bottle caps, bowls, auto parts, etc. Many of the plastic products that are common in life are injected by injection molding machines. When it comes to injection molding machines, many people should have no idea in their minds. Injection molding machines can
Read MoreTags: injection molding - What is Custom Injection Molding?
February 13, 2023
By Fsiver
Custom injection molding is the fabrication of plastic components using customized design specifications. This service is offered by many manufacturers of plastics. The pricing varies, depending on the type of project involved, but generally custom injection molding is more expensive than using standardized components. People can present manufacturers with their specifications and the number of
Read MoreTags: injection molding - What is Thermoplastic Injection Molding?
December 12, 2022
By Fsiver
Thermoplastic injection molding is a process used in manufacturing to create a variety of parts and components for industries ranging from aerospace to automotive to construction. Thermoplastics, such as phenolic and epoxy, are heated into a molten resin and then injected into a mold that’s usually made from aluminum, steel or a metal alloy. The
Read MoreTags: injection molding - How to Get Rid of Bubbles in Injection Molding
November 7, 2022
By Fsiver
One of the top causes of cosmetic rejects in molded parts is bubbles. This troublesome part defect not only results in appearance problems but impairs physical properties as well. Bubbles are a common occurrence and are often difficult to resolve. In troubleshooting bubbles, many molders make the mistake of guessing at what the bubbles are,
Read MoreTags: injection molding - What is Injection Molding?
November 9, 2022
By Fsiver
Injection molding is a process of shaping plastic by melting it and injecting it into a predesigned mold. The process was first designed in the 1930s and was originally based on metal die casting designs. It offers many advantages to alternative manufacturing methods, including minimal losses from scrap (since scrap pieces can be melted and
Read MoreTags: injection molding - Injection Molding: How to Set Second-Stage (Pack & Hold) Pressure
October 10, 2022
By Fsiver
With Scientific Molding, two stages are used for forming the part: The first stage for getting most of the plastic into the part, normally 90% to 99.9% full by volume; and the second stage, to pack the part to replicate the steel cavity texture and shape. The second stage usually moves relatively little plastic in
Read MoreTags: injection molding - The Changing Nature of Injection Molding
October 3, 2022
By Fsiver
A year ago, as the first images of healthcare workers being vaccinated against COVID-19 were broadcast, and well before we all began an unwanted lesson in the Greek alphabet, I would not have thought my predictions post for 2022 would mention the “C” word through anything but a retrospective view. Yet, as I write this,
Read MoreTags: injection molding - Understanding Fountain Flow in Injection Molding
September 14, 2022
By Fsiver
To mold acceptable parts that meet cosmetic and dimensional specifications, it is important to understand the basics of fountain flow and how it exerts itself throughout the entire molding process. In thermoplastic injection molding, the mold is always said to be “cold”—that is, relative to the temperature of the plastic melt. A mold temperature of
Read MoreTags: injection molding - How to Avoid Costly Mistakes in Injection Molding
September 12, 2022
By Fsiver
To cut costs associated with injection molding, prioritizing part moldability during the design phase is critical. Optimizing moldability from the outset can saves thousands of dollars. Wall thickness is the foremost consideration in designing for moldability, according to one process expert, followed closely by optimizing ejection from the mold. The Goldilocks principle applied to wall
Read MoreTags: injection molding - Injection Molding: Focus on these Seven Areas to Set a Preventive Maintenance Schedule
August 1, 2022
By Fsiver
It is impossible to mold parts without a working injection machine. This is something that molders can state with absolute clarity. Yet, there are still many companies that follow a “run-parts-until-the-machine-breaks-down” approach. The question we must ask ourselves is why? Unplanned maintenance is costly. In these instances, the discussion and development of repair plans occurs
Read MoreTags: injection molding - Injection Molding: Mold Mover Made More Ergonomic
July 11, 2022
By Fsiver
German firm RUD (Aalen) has redesigned its Tool Mover with improved ergonomics in mind. Used for unmounting heavy tools from injection molding machines or dismantling machine parts weighing several tons that previously required a crane and at least two operators, the Tool Mover simplifies these tasks and its new lower working height means operators can
Read MoreTags: injection molding - Global Injection Molding Machine Market Is To Be Driven By Rapid Growth In Automotive Industry Along With The High Demand From The Packaging Industry And Advancements In Injection Molding Technology In The Forecast Period Of 2021-2026
July 13, 2022
By Fsiver
Injection Moulding Machine Market Report and Forecast 2021-2026, gives an in-depth analysis of the Injection Moulding Machine Market, assessing the market based on its segments like machine type, product type, clamping force, sales type, end use and major regions. The report tracks the latest trends in the industry and studies their impact on the overall
Read MoreTags: Injection Moulding, injection molding - Global Automatic Injection Molding Machine Market Size 2022 by Production, Covid-19 Impact Analysis, Top Countries Import-Export and Consumption Forecast & Regional Analysis by 2028
June 13, 2022
By Fsiver
Global “Automatic Injection Molding Machine Market” 2022 report highlights information regarding market size, share, trends, growth, cost structure, global market competition landscape, market drivers, challenges and opportunity, capacity, revenue, and forecast 2029. This report examines the Automatic Injection Molding Machine Market including all of the elements that impact the market growth. This research contains in-depth
Read MoreTags: injection molding - Injection Molding Vs. Thermoforming: What’s the Difference
June 9, 2022
By Fsiver
There are two main processes used to make plastic molds: injection molding and thermoforming. Though similar, both techniques offer unique features and benefits, making each method ideal for specific applications. Injection molding involves injecting molten liquid polymers into a mold at high temperature and extreme pressure. Once the mold cools, the newly formed plastic parts
Read MoreTags: injection molding - The Most Common Materials Used for Injection Molding
February 7, 2022
By Fsiver
Injection molding is one of the most common forms of plastic production. If you look around your home, you’ll see at least a few items with components built from an injection mold. Learn more about the most common materials used for injection molding. Nylon or PolyamideNylon—also called polyamide, its chemical name—is a strong, dense material
Tags: injection molding
Read More - Robot Grippers Adapt to 3D Printing and Injection Molding
December 13, 2021
By Fsiver
To mimic the dexterity of human hands, robot grippers have undergone significant advancements to pick and place a variety of products ever more deftly. Many of these advances were based on giving robot grippers a softer touch when it comes to moving fruits, baked goods, and other less-rigid materials. But what about injection-molded and 3D-printed
Tags: injection molding
Read More - “Injection Molding at the Speed of 3D Printing”
January 20, 2021
By Fsiver
Which is actually faster – injection molding or 3D printing? According to Plastics Technology: “Puzzlement was my first reaction when I saw this subject line on an emailed promotional message I received recently from Protolabs, the quick-turn “digital manufacturing” specialist based in Maple Plain, Minn. Everybody knows that additive manufacturing, or 3D printing, is slower
Tags: 3d printing, injection molding
Read More - The ‘Butterfly Effect’ in Injection Molding—A Connected Process
October 30, 2020
By Fsiver
Curious about the “butterfly effect” in injection molding? Consider this. According to Robert Gattshall with Plastics Technology: “A recent column I wrote addressed whether there is a single process parameter that is more important than all the others. There isn’t—and that’s because in the injection molding process, all parameters are connected. “A connected process is
Tags: injection molding process, injection mold, injection, injection molding
Read More - Insert Molding vs. Overmolding – What’s the Difference?
October 14, 2020
By Fsiver
Unsure of the difference between insert molding and overmolding? Here is an explanation. According to Thomas Net: “Overmolding is an injection molding process that creates parts from two or more materials. It is sometimes referred to as “in-mold assembly.” Overmolding can be roughly divided into two distinct processes, insert molding and multiple-shot molding. Insert molding
Tags: insert molding, overmolding, injection molding
Read More - Global Injection Molding Plastic Market 2020
September 11, 2020
By Fsiver
The Injection Molding Plastic Market is expected to continue to see growth in coming years according to some reports. Consider this analysis. According to Scientect: “The Global Injection Molding Plastic Market report focuses on market size, status and forecast 2020-2027, along with this, report also focuses on market opportunities and treats, risk analysis, strategic and
Tags: plastic molding, plastic injection molding, market analysis, market, injection molding
Read More - Automotive Rubber Injection Molding Parts Market Progresses for Huge Profits by 2026
September 4, 2020
By Fsiver
The market for automotive rubber injection molding parts is expected to see large profits in the next six years. According to The Daily Chronicle: “A perfect mix of quantitative & qualitative ’Automotive Rubber Injection Molding Parts Market’ Market information highlighting developments, industry challenges that competitors are facing along with gaps and opportunities available and would
Tags: automotive rubber, injection molding, Automotive
Read More - Pedaling Through the Pandemic: How CEW’s Quick Turnaround and High-Quality Frames Fueled the Global Bicycle Surge
January 19, 2022
By Fsiver
Summary: During a global biking surge amid the pandemic, CEW rose to the occasion by manufacturing high-performance, lightweight rear bike frames for a leading eco-friendly bicycle manufacturer. Utilizing its patented Lost Core system and leveraging 40 years of experience, CEW managed to cut the lead time down to less than 10 days. The project was
Tags: custom injection molding, injection molding
Read More - Reinventing the Wheel: How CEW’s Local Expertise Optimized Cost and Performance in a Reshoring Initiative
August 17, 2022
By Fsiver
Summary: CEW delivered unparalleled value in a reshoring initiative for an OEM by locally manufacturing a wheel previously produced in Asia. Utilizing their decades of expertise, CEW not only duplicated the existing design but also introduced cost-saving design improvements. The customer benefited from a 15% cost reduction, shorter lead times, and enhanced quality control, putting
Read MoreTags: custom injection molding, injection molding - Revolutionizing Mobility: Unveiling CEW’s D-Flex Suspension Caster at REHACARE International 2022
September 14, 2022
By Fsiver
A well known cooler manufacturer approached CEW about manufacturing Polyurethane Wheel Assemblies for their product in North America as they work to re-shore production.
Tags: custom injection molding, injection molding - Rolling into Reshoring: How CEW’s Local Production Transformed a Cooler Manufacturer’s Costs and Environmental Footprint
August 17, 2022
By Fsiver
A well known cooler manufacturer approached CEW about manufacturing Polyurethane Wheel Assemblies for their product in North America as they work to re-shore production.
Tags: custom injection molding, injection molding - Revolutionizing Turf Care: CEW Engineers the Perfect Wheel for a New Mower Line Launch
October 17, 2022
By Fsiver
A well known cooler manufacturer approached CEW about manufacturing Polyurethane Wheel Assemblies for their product in North America as they work to re-shore production.
Tags: custom injection molding, injection molding - Paving the Path to Performance: CEW’s No-Flat Wheel Assembly Fuels a Commercial Equipment Launch
September 17, 2022
By Fsiver
A well known cooler manufacturer approached CEW about manufacturing Polyurethane Wheel Assemblies for their product in North America as they work to re-shore production.
Tags: custom injection molding, injection molding - Full Design & Production Support
August 30, 2023
By Fsiver
A well known cooler manufacturer approached CEW about manufacturing Polyurethane Wheel Assemblies for their product in North America as they work to re-shore production.
Tags: custom injection molding, injection molding - How to simplify custom injection molding
August 26, 2020
By Fsiver
Are you looking for ways to simplify your custom injection molding process? Consider this. According to Nancy Crotti with Medical Design and Outsourcing: “The road to full-scale production for a medical device can be arduous. The challenge becomes even greater when the device requires custom-molded components. Collaborating with a molder experienced in medical device development
Tags: custom injection molding, injection molding
Read More - INJECTION MOLDING PLASTIC MARKET 2020
August 13, 2020
By Fsiver
Looking to the future of the injection molding market? Consider this report. According to 3rd Market Reports and Analytics: “Global ‘Injection Molding Plastic Market’ report help to understand the market terms like definition, segmentation (manufactures, types, applications and regions), market potential, influential trends and challenges the current Injection Molding Plastic industry is facing. The base
Tags: injection molding plastics, industry analysis, market analysis, injection, injection molding
Read More - 6 Tips to Consider When Purchasing Injection Molds
July 24, 2020
By Fsiver
When you are purchasing injection molds, there are some things you should keep in mind. According to Plastics Today: “When purchasing an injection mold, attention to detail throughout the effort is critical to long-term success and stress-free manufacturing. Some mold design aspects should be considered as early as the start of the product development effort.
Tags: injection, injection molding
Read More - INJECTION MOLDING MARKET OVERVIEW BY INCREASING DEMANDS AND SALES 2020 TO 2027
June 17, 2020
By Fsiver
Looking to the future for the injection molding market? Consider this analysis. According to NewsDistinct.com: “Global Injection Molding Market Size, Status and Forecast 2020-2027” offers a primary overview of the Injection Molding industry covering Definition, Classification, Industry Value, Price, Cost and Gross Profit, Share via Region, New Challenge Feasibility Evaluation, Analysis and Guidelines on New
Tags: market analysis, market projection, injection molding
Read More - Rise of the (Remote-Access Injection Molding) Machines
June 11, 2020
By Fsiver
Innovations are always being made in injection molding. The latest? Remote-access machines. According to Plastics Today: “Remote access to injection molding machinery has become the norm at many injection molding plants, and it is gaining even more traction because of COVID-19. As protective measures dictated by the pandemic are forcing companies to limit the number
Tags: new technology, remote access, injection molding
Read More - Injection Molding Materials Market 2020
May 28, 2020
By Fsiver
Get the latest on the Injection Molding materials market for the year 2020. According to openpr.com: “The Global Injection Molding Materials Market Report Forecast 2020-2025 is a valuable source of insightful data for business strategists. It provides the industry overview with growth analysis and historical and futuristic cost, revenue, demand and supply data. The research
Tags: injection, market, industry, injection molding, molding
Read More - Fusible core injection molding
May 21, 2020
By Fsiver
Looking to know more about fusible core, or lost core, injection molding? According to enacademic: “Fusible core injection molding or Lost Core injection molding is a specialized plastic injection molding process. It is used in the manufacture of molded components with cavities or undercuts, which would not be possible with tools having demoldable cores. Description “The process consists of three essential
Tags: lost core, fusible core, injection molding
Read More - Hot/Cold Injection Molding: Which Approach Is Best for You?
May 6, 2020
By Fsiver
How do you determine if hot or cold injection molding is best for you? Read on to find out. According to Plastics Technology: “The hot-and-cold molding process gives molders a new tool to achieve top-quality esthetics or to fill challenging thin-wall parts. There are a number of options in heating methods, and this article discusses
Tags: hot/cold injection, injection molding
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