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Industry Articles

Custom Engineered Wheels: Zero Trimming, Zero Defects Approach to Injection Molding

Dec 18, 2023

As highlighted by Plastics Today in the article "The Troubleshooter: Preventing Flash in Injection Molded Parts," the landscape of plastic injection processing has transformed from an art to a science over the last 30 years. Esteemed pioneers like John Bozzelli, Don Paulson, and RJG have equipped processors with tools to validate plastics processing and provided methodologies for utilizing historical data to identify changes within established process systems. In the inaugural piece of "The Troubleshooter" series, the focus is on offering insights and solutions for various defect scenarios in plastic injection processing. Concentrating on flash, a prevalent defect in plastics, the... Read More

Custom Engineered Wheels: Innovative Solutions for Injection Molding

Nov 20, 2023

As detailed in the article "Rapid Injection Molding: 5 Things Engineers Need to Know" on, the evolution of plastic injection processing has transformed it from an art to a scientific process. Pioneers like John Bozzelli, Don Paulson, and RJG have provided processors with tools to validate plastics processing and employ historical data to identify changes within established process systems. Highlighting the criticality of addressing defects, the article initiates a series named "The Troubleshooter," offering insights and solutions for various defect scenarios. Specifically, it focuses on flash, an all-too-common defect in plastics, emphasizing the aim to eliminate trimming for better... Read More

Custom Engineered Wheels: Achieving Process Stability in Injection Molding

Nov 15, 2023

In the article "The Troubleshooter: Key Steps for a Stable Injection Molding Process," published on Plastics Today, Custom Engineered Wheels delves into the critical aspects of achieving process stability in the realm of plastic injection systems. Acknowledging that the success or failure of an injection system is contingent on the efficacy of its processes, the article emphasizes the necessity of solid processes operating at peak efficiency, with minimal scrap, to ensure plant profitability. One of the pivotal phases of process development highlighted is the standard setup, involving mold and work area configuration. Consistency and repeatability are paramount, and Custom Engineered... Read More

Custom Engineered Wheels: Troubleshooting Plastic Injection Molding Insights 

Nov 13, 2023

In the comprehensive source titled "The Basics of Plastic Injection Molding Troubleshooting," published on Plastics Today, the intricacies of plastics processing are unveiled. Achieving the efficient production of quality parts requires a finely tuned system that minimizes waste and maintains high productivity. Well-established companies can initiate their presses swiftly, generating minimal scrap—typically no more than three to five pieces—during the press startup, while consistently maintaining cycle times in line with initial projections. The ultimate challenge for processors lies in troubleshooting when validated processes encounter difficulties. This article explores the fundamental steps in process troubleshooting. The ability to swiftly identify and... Read More

Custom Engineered Wheels: Innovating Plastic Part Fabrication with Injection Molding

Sep 11, 2023

As described in the article "Plastic Injection Molding" by IQS Directory, plastic injection molding, also known as injection molding, is a cornerstone of modern manufacturing. The power of injection molding in the mass production of plastic parts, driving innovation and efficiency. Chapter 1 of the source content defines plastic injection molding as a process where molten plastic material is injected into a mold, cooling and solidifying to form the final product. This technique is well-suited for creating large quantities of plastic parts, catering to diverse industries and individuals. Customization takes center stage during tooling, allowing molds to shape parts... Read More

Custom Engineered Wheels Optimizes Injection Mold Ejection System for Premium Quality Products

Aug 22, 2023

As highlighted by mold core experts in the source content titled "Mold Core," the ejection system within injection molds holds significant importance, particularly for complex parts that pose challenges during extraction. This system's design profoundly influences the quality of the end product, making it a critical consideration. During ejection, friction forces develop between the mold's steel surface and the polymer surface due to the polymer's shrinkage onto the mold cores. This friction, particularly pronounced in cases involving deep cores, stems from differences in thermal expansion coefficients between the thermoplastics and steel. The interaction of these forces necessitates meticulous design... Read More

Custom Engineered Wheels: Explores the Advantages of Two-Shot Injection Molding

Jul 29, 2023

According to Plastic Technologies' blog, two-shot injection molding is a highly beneficial process that combines different colors or materials within a single part. The process involves injecting the first material or color into the mold, rotating it, and then injecting the second shot. This innovative technique offers numerous advantages, such as enhanced design possibilities, reduced assembly time, improved part strength, and increased product functionality. To learn more about Custom Engineered Wheels capabilities click here Photo and article with all rights reserved, courtesy of   [/vc_column_text][/vc_column][/vc_row] Read More

Custom Engineered Wheels: Explores the Injection Moulding Process

Jul 27, 2023

As described on Wikipedia, the injection moulding process involves shaping plastic materials in the form of pellets or granules, which are then fed into a heated barrel using a forced ram. The plastic is melted in the heated chamber and pushed through a nozzle into the mould cavity via a gate and runner system. The mould, remaining cold, allows the plastic to solidify quickly upon filling. The injection moulding cycle consists of several steps, starting with the closure of the mould, followed by the injection of polymer into the cavity. Holding pressure is maintained to compensate for material shrinkage.... Read More

Custom Engineered Wheels: Highlights the Advantages of Polyurethane Wheels on Casters

Jul 25, 2023

As explained by Barron Equipment & Overhead Doors, casters are wheeled devices commonly mounted to larger objects, enabling easy rolling. In industrial settings like factories and warehouses, heavy-duty casters are widely used, while medium to light-duty casters are found in everyday items like shopping carts or TV stands. The key difference between wheels and casters is that wheels are a part of the caster. Casters, with their wheels and brackets (often called "forks"), have been around for about 150 years. They offer versatility for various industrial applications, and choosing the right caster material, bearing type, size, and wheel type... Read More

Custom Engineered Wheels: Highlights Injection Mold Construction for Efficient Manufacturing

Jul 23, 2023

According to a reliable source on Wikipedia, injection mold construction is a critical process utilized by Custom Engineering Wheels to facilitate injection molding operations. The method involves creating molds using an injection molding machine, which are essential for producing plastic parts with precision. The molds are designed as either two-plate or three-plate molds, depending on the type of component being manufactured. The construction process is determined by various factors, including the component's shape, parting line selection, runner and gate selection, and component ejection system. The size of the mold base is also customized based on the component size and... Read More

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